Thermal spray coating and wear resistance in the steel industry

Thermal spray is a remarkable feature in steel foundries. We often find problems with high temperature abrasive particles. In order to help increase equipment lifespan, Metallitech offers protection against sticking and friction. While working in pair with several key players in the field, we bring coating solutions to decrease the amounts of production shutdown.

Metal coating equipment

Here are a few examples that demonstrate how our team of metallurgists can help efficiently using various thermal spray techniques.

  • Exhaust gas hood
  • Oven rack
  • Combustion chamber walls (firebox wall)
  • Hot friction
  • Shaft and bearing retrofit
  • Permanent molding
  • Bearing seat repair and/or value-added
  • Sealing seat repair and/or value-added

CASE STUDY

Better service life for de-dusters

De-dusting Fans were used at ArcelorMittal Contrecoeur. Because of hostile conditions, those fans had a service life of about four to eight months. Metallitech had the challenge to increase the service life of those equipment without affecting their efficiency.

Using wire arc spray and coating processes (weld coating), our team of experts was able to increase the life span of the de-dusters for up to 2 years. Furthermore, instead of having to replace the de-dusters, we could simply apply a new coating, such that the equipment could gain another 2 years in production. This way ArcelorMittal was able to maximize the life of its equipment.

OUR COATING PROCESSES

metalisation par projection thermique plasma / Procédé de projection thermique au plasma (projection plasma) / metallizing by plasma / Plasma spray thermal process
metallizing by wire arc spraying / arc spray thermal process / métallisation par arc / revêtement industriel / Procédé thermique ARC
metallizing by flame spraying coating / flame spray welding thermal process / métallisation par projection à la flamme / Procédé de projection thermique à la flamme
métallisation par projection thermique de type HVOF / Procédé de projection thermique à la flamme supersonique / metallizing by high velocity oxy-fuel spray / thermal spray hvof process / supersonic flame spray process for hvof welding
métallisation par projection thermique de type hvaf / Procédé de projection thermique à grande Vitesse air-carburant / metallizing by high velocity air fuel / thermal hvaf spray process / high speed air-fuel spray process for hvaf welding
PTA metallizing by plasma transferred arc / Plasma spray thermal process / métallisation par projection thermique plasma transféré / Procédé de projection thermique PTA (projection plasma)
Mettalisation by thermal spray welding coating / thermal process / weld coating / métallisation par sidérurgie

COATINGS

– Zirconium

– Cobalt

– Nickel

– Molybdenum

– Chromium Carbide

– Tungsten Carbide

And more… 

Discover our thermal spray coating solutions for your equipment